Integrated Manufacturing

At Cummings Electrical, we streamline the production of prefabricated modular electrical systems to ship to sites nationwide. We specialize in a variety of modular electrical solutions, including e-houses, electrical skids, UL 508A panels, and prefabricated electrical components, fully assembled and tested, ready for on-site integration.

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Cummings Integrated Manufacturing facility with rows of e-houses

Upgrades and retrofitting

Upgrade your operations with custom electrical solutions.

Discover a better way to reduce installation time, improve quality, and enhance the scalability of your next project. Our manufacturing services include prefabrication solutions tailored to your industrial systems, including repetitive work in multi-site rollouts, remote locations, or mission-critical environments. We'll recommend systems enhancements for increased productivity, including electrical control panel design and custom power distribution systems.

Cummings technician working in a warehouse with prefabricated electrical equipment

Efficiency, Safety, Sustainability

Improve energy efficiency and prioritize safe integrated manufacturing.

At the heart of every manufacturing project, we aim to deliver efficient, safe, and sustainable construction solutions. By assembling modular builds off-site, we speed up timelines, reduce on-site labor, lower jobsite hazards, and optimize material use. Our integrated approach cuts operational risks and supports sustainability through energy-efficient practices and waste reduction. We tailor our methods to your facility—whether it’s a data center, industrial plant, remote site, or EV charging hub—using advanced manufacturing methods to meet your performance, safety, and sustainability goals.

Close-up view of a networked electronic control board with illuminated multicolored LED lights and dark cabling

Project Battlefield - 3 Phase Hyperscale Data Center

Engineered collaboratively by Cummings, 64 optimized hyperscale modules were manufactured for this Northern Virginia data center, each delivering 1.5MW with integrated UPS, NiZN battery backup, advanced power distribution, and proprietary cooling systems. Extensive factory and on-site testing conducted by Cummings’ site services team ensured that every module met rigorous standards for performance, efficiency, and reliability.

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Symmetrical view of a brightly lit data center with rows of server racks and glowing network equipment

Project Popsicle - Hyperscale HPC Data Center

This project delivered six identical, pre-engineered power modules, each featuring integrated MV switchgear, transformers, dual-input switchboards, redundant 1MW UPS systems, and efficient external air-based cooling solutions. Thoroughly tested, loadbanked, Level 3 commissioned, and CE marked, each module was securely packaged and shipped overseas, ensuring seamless international integration.

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Manufacturing facility assembling prefabricated e-houses for large-scale deployment

Project Hockey Stick - Hyperscale Data Center

This Canadian project featured the construction of 24 modular 2MW UPS enclosures, each meticulously designed to accommodate evolving UPS specifications, varying battery systems, redundancy configurations, and proprietary cooling technologies. Early-stage collaboration, precise engineering, and rigorous quality control processes ensured seamless adaptation to site constraints and consistent adherence to customer standards.

Modules

MW per Module

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Custom-built electrical control panels staged on skids inside a prefabrication facility

Project Tortilla Chip - Austin Switchyard

Modular build-out of (3) Modular Substation Control Rooms, weighing between 77,000-89,000 lbs. Each 76’x16’x12.5’ control room was assembled from two 38’x16’ sections on site by Cummings Integrated Manufacturing’s Service Team.

Control Modules

lbs per Module

MW Switchyard

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Project Racoon - Hyperscale Data Center

Deployment of (31) Three section Gas Insulated Switchgear with 3,000kVA Transformer Skid, each weighing 31,000 lbs. and measuring 8’x13’.

Skids

lbs per Module

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Row of electrical skids enclosed in metal mesh for secure transport and site use

Project Pony Express - Fleet Electrification

Deployment of 1,500 EV charging skids and 250 power distribution skids, designed for scalable, multi-phase rollout. Skids feature standardized transformers, modular power options (400A/800A), and integrated circuit protection for efficient, consistent nationwide installation.

EV Skids

Power Distribution Skids

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Medium Voltage Power Skids

Pre-integrated NEMA 3R MV Gear with MV-to-480V transformers for fast, simplified site installation.

Prewired Electrical Assemblies

Factory-assembled electrical components designed to reduce onsite labor and streamline installation.

UL 508A Certified Control Panels

Custom-designed, assembled, and tested panels built in our dedicated UL 508A-certified control panel shop.

Custom Medium Voltage Distribution Systems

Integrated MV distribution enclosures/skids tailored for modular builds and rapid deployment.

Substation Control Houses

Design, manufacturer and test utility switchyard server rack control houses

Modular E-Houses

Turnkey E-houses engineered, integrated, and tested off-site to accelerate installation and commissioning.

Integrated Skid Solutions

Modular skids designed and built for electrical, mechanical, and control system integration in a single footprint.

PLC & Control Panels

Reliable UL 508A-listed panels built for oil and gas applications, including custom programming, testing and integration.

Power Distribution Racks (PDRs)

Factory-built power distribution racks supporting EV charging infrastructure for fleet and commercial use.

Multitrade Skids

Direct to chip cooling applications with integrated server racks, plumbing and electrical

Pre-Fabrication Welding

Factory-welded steel assemblies for data, power, and infrastructure systems

Modular Multitrade Racks

Prefabricated multitrade racks engineered for efficient, streamlined modular construction.

Meet the experts who drive innovation in manufacturing. We're here to guide you through every phase of your project's planning and execution.

Bryan Vrla, PE

Vice President, Integrated Manufacturing

Bryan is a leader in modular manufacturing, with a diverse background in engineering, consulting, pre-construction, and modular manufacturing, emphasizing the entire project lifecycle.

Specialization: EV charging skids, MEP trade support structures, and Modular data facility infrastructures
Innovative Approach: Combines consulting expertise with on-site operations for efficient, seamless installations
Visionary Leadership: Positions Cummings Electrical at the forefront of the modular solutions market

“I am so blessed to be at a company that shares my belief that success is found by hiring high-character individuals, creating a family-like culture of trust and reliability.”

Miguel Longoria

President of Integrated Manufacturing

Miguel has been with Cummings for over 15 years, bringing cross-functional expertise and deep field experience to every role he’s held. As President of Integrated Manufacturing, he leads the development of innovative, scalable solutions that support the company’s growth and commitment to quality.

Proven Leader: Over 15 years of experience driving results across construction and manufacturing
Modular Expert: Leads scalable, efficient solutions that meet evolving industry demands
Team Builder: Develops strong teams focused on innovation, precision, and client success

“At Cummings, we’re focused on building smarter, faster solutions. Integrated Manufacturing helps us deliver with innovation, precision, and speed to meet growing client and industry demands.”

Ryan Windham

Partner of Integrated Manufacturing

As Partner of Integrated Manufacturing, Ryan brings 17 years of electrical industry experience, all with Cummings. He leads with a focus on speed, quality, and scalability to deliver high-performance solutions for data centers, EV infrastructure, and more.

Solutions-Driven: Focused on building smarter, more efficient ways to deliver complex projects
All-In Experience: 17 years at Cummings with deep roots in electrical and mission-critical work
Scales What Matters: Focuses on quality solutions that grow with our clients’ needs

“After almost 20 years at Cummings, I’ve seen how much innovation and teamwork can change the game. Integrated Manufacturing is all about building faster, better, and creating solutions that grow with our clients.”

Nick Kincheloe

Project Manager

Nick is a seasoned Project Manager with over 16 years of experience in automation and controls, known for bridging technical execution with strategic leadership.

Cross-Functional Expertise: With a background in project management, operations, and control systems design, Nick brings a holistic view to every project, ensuring alignment from concept to completion.
Process-Driven Problem Solver: Nick’s passion for efficiency and continuous improvement translates into streamlined workflows, smarter systems, and better outcomes for clients and internal teams alike.
Reliable Leadership Under Pressure: Whether managing deadlines, resolving design challenges, or coordinating with cross-disciplinary teams, Nick consistently delivers high-stakes projects with confidence and precision.

“I take pride in building systems that work—not just technically, but operationally and strategically. When everything comes together, that’s where the real value is.”

Scott Baldwin

Director of Manufacturing Support

Scott has over 15 years of manufacturing experience and currently serves as Director of Manufacturing Support at Cummings. With a background in lean practices and a servant leadership style, he’s known for building strong teams and driving continuous improvement in fast-paced environments.

Process First: Drives operations with a sharp eye for efficiency and continuous improvement
Team-Focused Leader: Brings a servant leadership style that builds trust and drives collaboration
Steady and Strategic: Thrives in fast-paced environments, keeping projects moving and teams aligned

“To me, great manufacturing is about people, process, and purpose. When we empower teams, embrace continuous improvement, and stay focused on the details, we create real momentum, and that’s when the results follow.”

Jason Madison, PE

Engineering Manager

Jason serves as the Engineering Manager for our Integrated Manufacturing division, playing a vital role in transforming design concepts into fully coordinated, pre-manufactured solutions. He works closely with project design teams, develops innovative approaches to meet design intent, and collaborates with operations to ensure seamless execution.

Licensed Electrical Engineer with 18+ years of experience in commercial and industrial design and project delivery
Mentor and Team Builder committed to growing engineering talent and maintaining a strong focus on quality and detail
Vision-Driven Leader passionate about helping Cummings Integrated Manufacturing become a standout industry leader in modular construction

“The opportunity to join Cummings came at a pivotal moment in my life. After seeing what the Integrated Manufacturing team was accomplishing, my interest was piqued and the creative juices started to flow. Being a part of this group is better than advertised!”

Get a glimpse of our step-by-step process throughout your project's lifecycle.

Discuss your manufacturing project with our engineers.

Since 2002, Cummings Electrical has outperformed other electrical and construction companies with dependability of service and quality of execution. We’re proud to lead every customer engagement with innovation and technical excellence. During the initial consultation, we’ll discuss the project at hand, scope of work, timeline, and budget so you can begin to make decisions based on project expectations, business operations, cost, and intended completion. We'll introduce integrated engineering early in the process to ensure all prefabrication solutions meet your needs.

Strategize the planning, design, and execution of your project.

We'll begin to produce each of your modular units in a controlled environment to timeline delays and eliminate unnecessary labor costs. We’ll pull in experts based on their expertise and experience, known as passion areas, to speed up the process with precision and mitigation of risk.

Verify the performance of each modular build.

Next, we’ll transition into rigorous factory testing to ensure optimal performance before we move on site. We’ll leverage our knowledge of complex network infrastructure operations to inform our testing and quality assurance procedures while maintaining strict adherence to your project timeline and budget as well as safety protocol and regulations.

Execute rapid installation with reduced downtime.

Finally, we'll move into the execution phase of the project where we move on site for final installation. Because the bulk of the project's manufacturing takes place off site, we're able to greatly reduce downtime and carry out a swift installation. Once execution is complete, we'll continue to partner with you. We nurture collaborative relationships and long-lasting partnerships with ongoing service support, including our scheduled maintenance services.