SunOpta Manufacturing Facility

Cummings Electrical installed the electrical systems for SunOpta's 285,000-square-foot facility in Midlothian, Texas, aimed at organic and non-GMO production. They addressed supply chain challenges by sourcing secondhand equipment and using prefabrication methods, completing the project on time and supporting SunOpta's sustainability goals.

Scope of Work

SunOpta’s new 285,000-square-foot manufacturing facility in Midlothian, Texas, marked the company’s first operation in the state, aimed at expanding production of organic and non-GMO food and beverage products while supporting sustainability goals. Working with Dennis Group, Cummings Electrical installed 480V distribution systems from service transformers to switchboards, MCCs, and panelboards, ensuring reliable power throughout the plant. 
The team also completed all main building lighting, emergency lighting, branch power systems, and critical connections to HVAC, dock doors, battery charging stations, and automated systems. Low voltage infrastructure—voice/data, access control, CCTV—and complete fire alarm system installations were delivered to meet safety and operational requirements. 

Challenges & Solutions

Supply chain disruptions created procurement delays and budget constraints that threatened to stall progress. Cummings overcame this by sourcing secondhand electrical gear and conducting detailed inspections to verify safety and compatibility. Prefabrication techniques were used to integrate the custom gear efficiently while ensuring alignment across the facility’s electrical systems. Temporary power and lighting kept the site safe and functional during construction.